Wopereka katundu waku Italy wa OEM ndi Tier 1 Leonardo adagwirizana ndi dipatimenti ya CETMA R&D kuti apange zida zatsopano zophatikizika, makina ndi njira, kuphatikiza kuwotcherera kwapaintaneti kuti aphatikizire ma kompositi a thermoplastic pamalopo.#Trend#cleansky#f-35
Leonardo Aerostructures, mtsogoleri pakupanga zinthu zophatikizika, amapanga migolo ya fuselage imodzi ya Boeing 787. Ikugwira ntchito ndi CETMA kuti ipange matekinoloje atsopano kuphatikizapo kuponderezana kosalekeza (CCM) ndi SQRTM (pansi).Ukadaulo wopanga.Chitsime |Leonardo ndi CETMA
Blog iyi idachokera pa kuyankhulana kwanga ndi Stefano Corvaglia, injiniya wazinthu, wotsogolera wa R&D ndi woyang'anira katundu wanzeru wa dipatimenti yokonza ndege ya Leonardo (Grottaglie, Pomigliano, Foggia, Nola Production station, kum'mwera kwa Italy), komanso kuyankhulana ndi Dr. Silvio Pappadà, kafukufuku injiniya ndi mutu.Pulojekiti ya mgwirizano pakati pa CETMA (Brindisi, Italy) ndi Leonardo.
Leonardo (Rome, Italy) ndi m'modzi mwa osewera akuluakulu padziko lonse lapansi pazamlengalenga, chitetezo ndi chitetezo, ndi chiwongola dzanja cha 13.8 biliyoni ya euro ndi antchito oposa 40,000 padziko lonse lapansi.Kampaniyi imapereka mayankho athunthu a mpweya, nthaka, nyanja, malo, maukonde ndi chitetezo, ndi machitidwe osayendetsedwa padziko lonse lapansi.Ndalama za R&D za Leonardo ndi pafupifupi ma euro 1.5 biliyoni (11% ya ndalama za 2019), omwe ali wachiwiri ku Europe komanso wachinayi padziko lonse lapansi potengera ndalama zofufuzira muzamlengalenga ndi chitetezo.
Leonardo Aerostructures amapanga migolo ya fuselage yokhala ndi gawo limodzi la magawo 44 ndi 46 a Boeing 787 Dreamliner.Chitsime |Leonardo
Leonardo, kudzera mu dipatimenti yake yoyendetsa ndege, amapereka mapulogalamu akuluakulu a ndege zapadziko lonse lapansi kupanga ndi kusonkhanitsa zigawo zazikulu zamagulu ndi zida zachikhalidwe, kuphatikizapo fuselage ndi mchira.
Leonardo Aerostructures amapanga zokhazikika zokhazikika za Boeing 787 Dreamliner.Chitsime |Leonardo
Pankhani ya zida zophatikizika, Leonardo's Aerospace Structure Division imapanga "migolo yachidutswa chimodzi" ya Boeing 787 chapakati fuselage zigawo 44 ndi 46 pa Grottaglie chomera ndi yopingasa stabilizer pa Foggia chomera ake, owerengera pafupifupi 14% ya 787 fuselage.%.Kupanga zinthu zina zophatikizika kumaphatikizapo kupanga ndi kusonkhanitsa mapiko akumbuyo a ATR ndi Airbus A220 ndege zamalonda pa Foggia Plant yake.Foggia imapanganso zigawo zamagulu a Boeing 767 ndi mapulogalamu ankhondo, kuphatikizapo Joint Strike Fighter F-35, Eurofighter Typhoon fighter, C-27J ndege zonyamula asilikali, ndi Falco Xplorer, membala waposachedwa wa banja la Falco lopangidwa ndi ndege zopanda anthu. ndi Leonardo.
"Pamodzi ndi CETMA, tikuchita zinthu zambiri, monga ma thermoplastic composites ndi resin transfer molding (RTM)," adatero Corvaglia."Cholinga chathu ndikukonzekera ntchito za R&D kuti zipangidwe munthawi yochepa kwambiri.Mu dipatimenti yathu (R&D ndi IP management), timafunafunanso matekinoloje osokonekera okhala ndi TRL yotsika (tekinoloje yokonzeka mulingo-ie, TRL yotsika ndiyotsika komanso yotalikirapo kupanga), koma tikuyembekeza kukhala opikisana kwambiri ndikupereka thandizo kwa makasitomala padziko lonse lapansi. dziko.”
Pappadà anawonjezera kuti: "Kuyambira pamene tikugwira ntchito limodzi, takhala tikugwira ntchito mwakhama kuti tichepetse ndalama komanso kuwononga chilengedwe.Tapeza kuti ma thermoplastic composites (TPC) achepetsedwa poyerekeza ndi zida za thermoset. "
Corvaglia ananena kuti: “Tinapanga matekinoloje amenewa limodzi ndi gulu la Silvio ndipo tinapanga ma batire amtundu wina woti tiziunika momwe akupangidwira.”
"CCM ndi chitsanzo chabwino pakuchita nawo limodzi," adatero Pappadà."Leonardo wazindikira zigawo zina zopangidwa ndi zida zophatikizika za thermoset.Pamodzi tinafufuza zamakono zoperekera zigawozi mu TPC, poyang'ana malo omwe ali ndi magawo ambiri pa ndege, monga mapangidwe a splicing ndi mawonekedwe osavuta a geometric.Zokwanira."
Magawo opangidwa pogwiritsa ntchito mzere wopanga makina opitilira wa CETMA.Chitsime |"CETMA: Zida Zaku Italy Zophatikizika za R&D Innovation"
Anapitiliza kuti: "Tikufuna ukadaulo watsopano wopanga zinthu zotsika mtengo komanso zokolola zambiri."Ananenanso kuti m'mbuyomu, zinyalala zambiri zidapangidwa panthawi yopanga gawo limodzi la TPC."Chifukwa chake, tidapanga mawonekedwe a mauna kutengera ukadaulo wosagwiritsa ntchito isothermal compression, koma tidapanga zina (patent ikuyembekezera) kuti tichepetse zinyalala.Tidapanga zida zodziwikiratu za izi, kenako kampani yaku Italy idatipangira.“
Malinga ndi Pappadà, gawoli limatha kupanga zida zopangidwa ndi Leonardo, "gawo limodzi mphindi 5 zilizonse, likugwira ntchito maola 24 patsiku."Komabe, gulu lake ndiye liyenera kudziwa momwe angapangire preforms.Iye anafotokoza kuti: “Poyamba, tinkafunika njira yoyanika fulati, chifukwa panthawiyo n’kumene kunkatilepheretsa.”"Choncho, ntchito yathu idayamba ndi chopanda kanthu (laminate yathyathyathya), kenako ndikuyatsa mu uvuni wa infrared (IR)., Ndiyeno kuika mu atolankhani kupanga.Ma laminates ophwanyika nthawi zambiri amapangidwa pogwiritsa ntchito makina akuluakulu, omwe amafunikira maola 4-5 a nthawi yozungulira.Tinaganiza zophunzira njira yatsopano yomwe imatha kupanga laminates lathyathyathya mofulumira.Chifukwa chake, ku Leonardo Mothandizidwa ndi mainjiniya, tidapanga mzere wopanga bwino kwambiri wa CCM ku CETMA.Tinachepetsa nthawi yozungulira ya 1m ndi 1m magawo mpaka mphindi 15.Chofunikira ndichakuti izi ndizochitika mosalekeza, kuti titha kupanga utali wopanda malire. ”
Kamera ya infrared thermal imager (IRT) yomwe ili mu mzere wopangira mpukutu wa SPARE imathandizira CETMA kumvetsetsa momwe kutentha kumagawira panthawi yopanga ndikupanga kusanthula kwa 3D kutsimikizira chitsanzo cha makompyuta panthawi yachitukuko cha CCM.Chitsime |"CETMA: Zida Zaku Italy Zophatikizika za R&D Innovation"
Komabe, kodi chinthu chatsopanochi chikufanana bwanji ndi CCM imene Xperion (tsopano XELIS, Markdorf, Germany) yagwiritsira ntchito kwa zaka zoposa khumi?A Pappadà adati: "Tapanga zitsanzo zowerengera komanso manambala zomwe zitha kuneneratu zolakwika ngati zopanda pake.""Tagwirizana ndi Leonardo ndi University of Salento (Lecce, Italy) kuti timvetsetse magawo ndi momwe amakhudzira khalidwe.Timagwiritsa ntchito zitsanzozi kuti tipange CCM yatsopanoyi, komwe titha kukhala ndi makulidwe apamwamba koma titha kupezanso zapamwamba.Ndi zitsanzozi, sitingathe kuwonjezera kutentha ndi kupanikizika, komanso kukulitsa njira yawo yogwiritsira ntchito.Mutha kupanga njira zambiri zogawira kutentha ndi kupanikizika.Komabe, tikuyenera kumvetsetsa momwe zinthu izi zimakhudzira makina komanso kukula kwa zinthu zophatikizika. ”
Pappadà anapitiriza kuti: “Tekinoloje yathu imasinthasintha.Momwemonso, CCM idapangidwa zaka 20 zapitazo, koma palibe chidziwitso chokhudza izi chifukwa makampani ochepa omwe amagwiritsa ntchito sagawana chidziwitso ndi ukatswiri.Chifukwa chake, tiyenera kuyambira pachiwopsezo, kokha Kutengera kumvetsetsa kwathu kwa zida zophatikizika ndi kukonza. ”
"Tsopano tikudutsa mapulani amkati ndikugwira ntchito ndi makasitomala kuti tipeze zigawo za matekinoloje atsopanowa," adatero Corvaglia."Zigawozi zingafunike kukonzedwanso ndi kukonzedwanso zisanayambe kupanga."Chifukwa chiyani?"Cholinga chake ndikupangitsa ndege kukhala yopepuka momwe ndingathere, koma pamtengo wopikisana.Choncho, tiyeneranso konza makulidwe.Komabe, titha kupeza kuti gawo limodzi limatha kuchepetsa kulemera, kapena kuzindikira magawo angapo okhala ndi mawonekedwe ofanana, zomwe zingapulumutse ndalama zambiri.
Anabwerezanso kuti mpaka pano, lusoli lakhala m'manja mwa anthu ochepa."Koma tapanga ukadaulo wina woti tigwiritse ntchito izi powonjezera makina osindikizira apamwamba kwambiri.Timayika laminate lathyathyathya ndiyeno timatulutsa mbali yake, yokonzeka kugwiritsa ntchito.Tili mkati mokonzanso magawo ndikupanga magawo athyathyathya kapena ma profiled.Gawo la CCM. "
"Tsopano tili ndi chingwe chosinthika kwambiri cha CCM ku CETMA," adatero Pappadà."Apa titha kugwiritsa ntchito zovuta zosiyanasiyana zomwe zikufunika kuti tikwaniritse mawonekedwe ovuta.Mzere wazogulitsa womwe tidzapanga limodzi ndi Leonardo uziyang'ana kwambiri pakukwaniritsa zofunikira zake.Timakhulupirira kuti mizere yosiyana ya CCM ingagwiritsidwe ntchito pazingwe zophwanyika komanso zooneka ngati L m'malo mwa mawonekedwe ovuta kwambiri.Mwanjira imeneyi, poyerekeza ndi makina osindikizira akuluakulu omwe panopa akugwiritsidwa ntchito popanga zida zamtundu wa TPC zovuta, tikhoza kupanga mtengo wa zipangizozi ukhale wotsika.
CETMA imagwiritsa ntchito CCM kupanga zomangira ndi mapanelo kuchokera ku tepi ya kaboni fiber/PEKK yanjira imodzi, kenako imagwiritsa ntchito kuwotcherera kwa chiwonetsero cha keel bundle iyi kuti ilumikizane ndi Project Clean Sky 2 KEELBEMAN yoyendetsedwa ndi EURECAT.Source| "Chiwonetsero chowotcherera matabwa a thermoplastic keel chimakwaniritsidwa."
"Kuwotchera kwa induction kumakhala kosangalatsa kwambiri pazinthu zophatikizika, chifukwa kutentha kumatha kusinthidwa ndikuwongolera bwino, kutentha kumathamanga kwambiri ndipo kuwongolera kumakhala kolondola," adatero Pappadà."Pamodzi ndi Leonardo, tidapanga kuwotcherera kuti tigwirizane ndi zida za TPC.Koma tsopano tikuganiza zogwiritsa ntchito kuwotcherera kwa in-situ consolidation (ISC) ya tepi ya TPC.Kuti izi zitheke, tapanga tepi yatsopano ya carbon fiber, Ikhoza kutenthedwa mofulumira kwambiri pogwiritsa ntchito makina apadera.Tepiyo imagwiritsa ntchito zinthu zoyambira zomwezo ngati tepi yamalonda, koma ili ndi kamangidwe kosiyana kowonjezera kutentha kwamagetsi.Pomwe tikukonza zida zamakina, tikuganiziranso za njira yoyesera kukwaniritsa Zosiyanasiyana, monga momwe tingathanirane nazo mopanda ndalama komanso mogwira mtima pogwiritsa ntchito makina. ”
Ananenanso kuti ndizovuta kukwaniritsa ISC ndi tepi ya TPC yokhala ndi zokolola zabwino.“Kuti mugwiritse ntchito popanga mafakitale, muyenera kutentha ndi kuziziritsa mwachangu komanso kukakamiza mwamphamvu kwambiri.Chifukwa chake, tidaganiza zogwiritsa ntchito kuwotcherera kwa induction kuti titenthetse kagawo kakang'ono komwe zinthuzo zimaphatikizidwa, ndipo ma Laminate ena onse amasungidwa ozizira. ”Pappadà akuti TRL yowotcherera yomwe imagwiritsidwa ntchito polumikizira ndiyokwera kwambiri.“
Kuphatikiza pamasamba pogwiritsa ntchito kutentha kwa induction kumawoneka ngati kosokoneza kwambiri-pakadali pano, palibe OEM kapena othandizira ena omwe akuchita izi poyera."Inde, izi zitha kukhala ukadaulo wosokoneza," adatero Corvaglia.“Tafunsira ma patent pamakina ndi zida.Cholinga chathu ndi chinthu chofanana ndi zida zophatikizika za thermoset.Anthu ambiri amayesa kugwiritsa ntchito TPC ya AFP (Automatic Fiber Placement), koma sitepe yachiwiri iyenera kuphatikizidwa.Pankhani ya geometry, uku ndikuchepetsa kwakukulu malinga ndi mtengo, nthawi yozungulira komanso kukula kwake.M'malo mwake, titha kusintha momwe timapangira zida zamlengalenga."
Kuphatikiza pa thermoplastics, Leonardo akupitiliza kufufuza ukadaulo wa RTM."Ili ndi gawo lina lomwe tikugwirizana ndi CETMA, ndipo zatsopano zochokera kuukadaulo wakale (SQRTM pankhaniyi) zakhala ndi zovomerezeka.Oyenerera utomoni kusamutsa akamaumba koyambilira ndi Radius Engineering (Salt Lake City, Utah, USA) (SQRTM).Corvaglia adati: "Ndikofunikira kukhala ndi njira ya autoclave (OOA) yomwe imatilola kugwiritsa ntchito zida zomwe zili zoyenerera kale."Izi zimatithandizanso kugwiritsa ntchito prepregs ndi makhalidwe odziwika bwino ndi makhalidwe.Tagwiritsa ntchito ukadaulo uwu kupanga, kuwonetsa ndi kugwiritsa ntchito patent yamafelemu awindo la ndege.“
Ngakhale COVID-19, CETMA ikugwirabe ntchito pulogalamu ya Leonardo, apa akuwonetsedwa kugwiritsa ntchito SQRTM kupanga mazenera a ndege kuti akwaniritse zinthu zopanda chilema ndikufulumizitsa kupanga zisanadze poyerekeza ndiukadaulo wakale wa RTM.Chifukwa chake, Leonardo amatha kusintha zitsulo zovuta kukhala ndi mauna ophatikizika popanda kukonzanso kwina.Chitsime |CETMA, Leonardo.
Pappadà ananena kuti: “Iyinso ndi luso lamakono lamakono, koma ngati mutapita pa Intaneti, simungapeze zambiri zokhudza luso limeneli.”Apanso, tikugwiritsa ntchito zitsanzo za analytical kulosera ndi kukhathamiritsa magawo a ndondomeko.Ndi ukadaulo uwu, titha kupeza kugawa bwino kwa utomoni-palibe malo owuma kapena kuwunjika kwa utomoni-ndipo pafupifupi zero porosity.Chifukwa timatha kuwongolera zomwe zili mu ulusi, timatha kupanga mapangidwe apamwamba kwambiri, ndipo ukadaulo ukhoza kugwiritsidwa ntchito kupanga mawonekedwe ovuta.Timagwiritsa ntchito zinthu zomwezo zomwe zimakwaniritsa zofunikira zochiritsa autoclave, koma gwiritsani ntchito njira ya OOA, koma mutha kusankhanso kugwiritsa ntchito utomoni wochiritsa mwachangu kuti mufupikitse nthawi yozungulira mpaka mphindi zochepa.“
"Ngakhale ndi prepreg pano, tachepetsa nthawi yochiritsa," adatero Corvaglia."Mwachitsanzo, poyerekeza ndi kuzungulira kwa autoclave kwa maola 8-10, pazigawo monga mafelemu a zenera, SQRTM itha kugwiritsidwa ntchito kwa maola 3-4.Kutentha ndi kupanikizika kumagwiritsidwa ntchito mwachindunji ku ziwalozo, ndipo kutentha kwapakati kumakhala kochepa.Kuphatikiza apo, kutentha kwa utomoni wamadzimadzi mu autoclave kumathamanga kwambiri kuposa mpweya, komanso mawonekedwe ake ndi abwino kwambiri, omwe amapindulitsa kwambiri mawonekedwe ovuta.Palibe kukonzanso, pafupifupi zero voids komanso mawonekedwe apamwamba kwambiri, chifukwa chida chili mu Control it, osati thumba la vacuum.
Leonardo akugwiritsa ntchito matekinoloje osiyanasiyana kupanga zatsopano.Chifukwa chakukula mwachangu kwaukadaulo, akukhulupirira kuti kuyika ndalama mu R&D (otsika TRL) ndikofunikira pakupanga matekinoloje atsopano ofunikira pazogulitsa zam'tsogolo, zomwe zimaposa luso lachitukuko (nthawi yayifupi) lomwe zinthu zomwe zilipo kale zili nazo. .Dongosolo lalikulu la Leonardo la 2030 R&D limaphatikiza njira zazifupi komanso zazitali, zomwe ndi masomphenya ogwirizana a kampani yokhazikika komanso yopikisana.
Monga gawo la pulani iyi, ikhazikitsa Leonardo Labs, gulu lapadziko lonse la labotale ya R&D yodzipereka ku R&D ndi luso.Pofika chaka cha 2020, kampaniyo idzafuna kutsegula ma laboratories asanu ndi limodzi oyambirira a Leonardo ku Milan, Turin, Genoa, Rome, Naples ndi Taranto, ndipo ikulemba anthu ofufuza a 68 (Leonardo Research Fellows) omwe ali ndi luso m'magawo otsatirawa ): 36 machitidwe anzeru odziimira okha. malo anzeru zopanga, 15 kusanthula deta, 6 makompyuta ochita bwino kwambiri, 4 opangira magetsi papulatifomu yandege, zida 5 ndi kapangidwe kake, ndi ukadaulo wa 2 quantum.Leonardo Laboratory itenga gawo lazopanga zatsopano komanso wopanga ukadaulo wamtsogolo wa Leonardo.
Ndizofunikira kudziwa kuti ukadaulo wa Leonardo wogulitsidwa pa ndege utha kugwiritsidwanso ntchito m'madipatimenti ake apamtunda ndi nyanja.Khalani tcheru kuti mudziwe zambiri za Leonardo komanso momwe zingakhudzire zida zophatikizika.
Matrix amamangiriza zinthu zolimbitsa ulusi, zimapatsa gawolo mawonekedwe ake, ndikuzindikira mtundu wake wamtunda.Matrix ophatikizika amatha kukhala polima, ceramic, chitsulo kapena kaboni.Ili ndi kalozera wosankha.
Pazinthu zophatikizika, ma microstructures opanda kanthuwa amalowetsa voliyumu yambiri ndikulemera kochepa, ndikuwonjezera kuchuluka kwazinthu komanso mtundu wazinthu.
Nthawi yotumiza: Feb-09-2021